How Experts Tell When It is Time to Upgrade Loading Dock Equipment

The worst time to discover that you should upgrade loading dock equipment is when it breaks. You, your warehouse manager or your employees have probably stood there trying to understand how you missed the signs. Broken loading dock equipment contributes to lost profits, less productivity and work-related accidents.

How do you know when it is time to replace or upgrade your loading dock equipment? Experts say that the most common signs include wear and tear, rust, hindered functionality, visible damage and more.

  1. Signs of Wear and Tear

Are your levelers lifting? Is there abnormal wear and tear to anything, including the dock itself? Are springs showing signs of wear? Simple questions like these are the easiest way to decide whether or not you should upgrade your loading dock equipment. 

  1. Excessive Rust

Any type of corrosion can be difficult to avoid in a warehouse environment. However, excessive rust or deterioration of metal can be a sign that it is time to upgrade or update your loading dock equipment. In a warehouse, rust can hinder effectiveness, productivity and safety.

  1. Inability to Function Properly

Is your dock leveler struggling to meet the warehouse floor? Is there any misalignment with equipment? Is the dock lip not fully extending? Small inconveniences can often lead to bigger problems. You should call for maintenance when you encounter these issues because they could be a sign that you need to replace your loading dock equipment.

  1. Visible Damage

Visible damage is more than just a few bumps. Are frames exposed? Are there visible cracks? Accidents happen, but loading dock equipment should quickly be replaced if broken. For example, dock bumpers with exposed frames or loosened rubber will decrease their effectiveness.

  1. A New Warehouse

If you are moving from one warehouse location to another, you should consider investing in equipment upgrades. That would be easier than adjusting loading dock equipment to a new location or trying to combine old and new equipment. It would also be a safer decision.

  1. Available Upgrades

Is your equipment outdated? Technology is constantly changing and advancing, especially in the manufacturing industry. If there are any available upgrades or updates for your loading dock equipment, you should consider investing in them. Upgrades are developed for a reason, including improved safety, better functionality and more.

You should upgrade your loading dock equipment whenever efficiency and safety are called into question. Otherwise, you could risk running higher costs than just buying new equipment! Loading dock equipment is not a priority that you will want to consider at the last minute. At Port City Industrial, we will service and maintain your warehouse equipment, even if you did not purchase it from us.

Port City Industrial is the only dealer of used pallet racking on the Gulf Coast. We also offer a variety of warehouse equipment, including loading dock levelers, roll-up doors, packaging materials, warehouse fans and more. Visit or call (251) 277-3444 today to get started.

Do you have questions about "How Experts Tell When It Is Time to Upgrade Loading Dock Equipment"? Contact the professionals at Port City Industrial!

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